Complete implementation of Python-KRL coordination features for seamless bidirectional communication between RSIPI and KUKA KRL programs. ## IOAPI Enhancements Added high-level I/O control methods for convenient digital I/O manipulation: - **set_output(channel, value, group='Digout')** - Set digital output by channel number - **get_input(channel, group='Digin')** - Read digital input by channel number - **pulse(channel, duration=0.1, group='Digout')** - Generate timed pulse on output Benefits: - Simpler channel-based addressing (channel 1 instead of 'Digout.o1') - Automatic channel name formatting - Built-in pulse generation for pneumatic actuators and signaling - Consistent error handling ## KRLAPI Enhancements Added coordination helper methods for Python-KRL synchronization: - **wait_for_signal(channel, timeout=5.0)** - Block until KRL sets I/O signal - **signal_complete(channel)** - Signal KRL that Python operation is complete - **write_param(slot, value)** - Write to Tech.C variables (Python → KRL) - **read_param(slot)** - Read from Tech.T variables (KRL → Python) Features: - Configurable timeouts with proper error handling - Flexible slot addressing (11, 'C11', 'c11' all work) - Slot validation (enforces 11-199 range) - Comprehensive logging for debugging - Clear docstrings with KRL code examples ## KRL Template Library Created comprehensive KRL templates demonstrating coordination patterns: **templates/krl/basic_handshake.src** - Simple I/O handshaking (KRL signals → Python waits → Python signals back) - Timeout handling and error recovery - Complete Python code examples in comments **templates/krl/parameter_passing.src** - Bidirectional Tech variable communication - KRL writes position to Tech.T, Python reads - Python calculates target, writes to Tech.C, KRL reads - Demonstrates full parameter exchange workflow **templates/krl/state_machine.src** - Multi-state coordination workflow - States: IDLE, CALIBRATING, READY, EXECUTING, COMPLETE, ERROR - Combines I/O signals and Tech variables - Error handling and timeout mechanisms - Demonstrates complex production-ready pattern **templates/krl/README.md** - Comprehensive coordination patterns documentation - Tech variable mapping conventions (C vs T variables) - I/O signal mapping standards - Timing best practices - Troubleshooting guide ## Python Coordination Examples Created production-ready Python examples demonstrating all coordination methods: **examples/coordination/01_basic_handshake.py** - Simple I/O handshake demonstration - Matches basic_handshake.src template - Command-line interface with argparse - Comprehensive logging and error handling **examples/coordination/02_parameter_passing.py** - Parameter exchange workflow - Reads position from KRL (Tech.T) - Calculates target position - Writes target to KRL (Tech.C) - Matches parameter_passing.src template **examples/coordination/03_state_machine.py** - Complex multi-state coordination - State monitoring loop with enum - Calibration routine with offset calculation - Error detection and signaling - Matches state_machine.src template **examples/coordination/README.md** - Complete usage instructions - Configuration requirements - Troubleshooting section - Customization examples - Advanced usage patterns ## Modified Files src/RSIPI/io_api.py: - Added time import - Implemented set_output() method - Implemented get_input() method with navigation of receive_variables - Implemented pulse() method with blocking time.sleep() - Comprehensive docstrings with examples src/RSIPI/krl_api.py: - Added time import - Implemented wait_for_signal() with configurable polling - Implemented signal_complete() method - Implemented write_param() with slot normalization and validation - Implemented read_param() with slot normalization and validation - KRL code examples in all docstrings ## New Directories templates/krl/ - 3 KRL program templates - Comprehensive README with patterns and conventions examples/coordination/ - 3 Python example scripts - Complete usage documentation ## Design Decisions **I/O Channel Numbering**: 1-based to match KUKA conventions **Tech Variable Slots**: Validated 11-199 range (KUKA reserves 1-10) **Blocking Operations**: wait_for_signal() and pulse() block with configurable timeouts **Error Handling**: Proper exceptions with clear messages **Logging**: Debug/Info/Warning levels for all operations **Documentation**: Every method includes KRL code examples ## Phase 3 Status: ✅ COMPLETE All planned features implemented: - ✅ High-level Digital I/O API - ✅ KRL state coordination helpers - ✅ Parameter passing via Tech variables - ✅ KRL code templates - ✅ Python coordination examples - ✅ Comprehensive documentation Next: Phase 4 (Advanced Motion Control)
209 lines
6.2 KiB
Python
209 lines
6.2 KiB
Python
"""
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State Machine Coordination Example
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Demonstrates a multi-state coordination workflow between Python and KRL.
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Works with templates/krl/state_machine.src
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States:
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0: IDLE - Waiting to start
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1: CALIBRATING - Python performing calibration
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2: READY - Calibration complete, ready for motion
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3: EXECUTING - Robot executing motion task
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4: COMPLETE - Task finished
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9: ERROR - Error condition
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Usage:
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python 03_state_machine.py --config RSI_EthernetConfig.xml
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"""
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import argparse
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import time
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import logging
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from enum import IntEnum
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from RSIPI import RSIAPI
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logging.basicConfig(
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level=logging.INFO,
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format='%(asctime)s - %(levelname)s - %(message)s'
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)
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class State(IntEnum):
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"""State machine states matching KRL program."""
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IDLE = 0
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CALIBRATING = 1
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READY = 2
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EXECUTING = 3
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COMPLETE = 4
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ERROR = 9
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def perform_calibration() -> tuple[float, float, float]:
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"""
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Perform calibration routine.
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In a real application, this would:
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- Read sensor data
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- Analyze calibration target
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- Calculate position offsets
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- Validate results
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Returns:
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Tuple of (offset_x, offset_y, offset_z) in mm
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"""
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logging.info("Performing calibration routine...")
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# Simulate calibration processing
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time.sleep(2.0)
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# Example calibration results (in real app, calculated from sensors)
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offset_x = 5.0
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offset_y = -2.0
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offset_z = 0.5
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logging.info(f"Calibration complete:")
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logging.info(f" Offset X: {offset_x:+.2f} mm")
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logging.info(f" Offset Y: {offset_y:+.2f} mm")
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logging.info(f" Offset Z: {offset_z:+.2f} mm")
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return (offset_x, offset_y, offset_z)
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def state_machine_example(config_file: str) -> None:
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"""
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Execute state machine coordination with KRL program.
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Monitors KRL state transitions and responds appropriately
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to each state change.
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Args:
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config_file: Path to RSI configuration XML file
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"""
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api = RSIAPI(config_file)
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try:
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logging.info("Starting RSI communication...")
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api.start()
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logging.info("✅ RSI started successfully")
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# Main state monitoring loop
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logging.info("Monitoring state machine...")
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last_state = None
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calibration_offsets = (0.0, 0.0, 0.0)
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while True:
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# Read current state from KRL
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current_state = int(api.krl.read_param('T11'))
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# Only log state changes
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if current_state != last_state:
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logging.info(f"State changed: {State(last_state or 0).name} → {State(current_state).name}")
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last_state = current_state
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# Handle each state
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if current_state == State.IDLE:
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# Waiting for KRL to start
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logging.debug("Waiting in IDLE state...")
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time.sleep(0.5)
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elif current_state == State.CALIBRATING:
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logging.info("✅ State: CALIBRATING - Starting calibration")
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# Perform calibration
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calibration_offsets = perform_calibration()
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# Write calibration results to Tech.C for KRL
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logging.info("Writing calibration offsets to KRL...")
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api.krl.write_param('C12', calibration_offsets[0]) # X offset
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api.krl.write_param('C13', calibration_offsets[1]) # Y offset
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api.krl.write_param('C14', calibration_offsets[2]) # Z offset
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# Signal calibration complete
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api.krl.signal_complete(1)
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logging.info("✅ Calibration complete, signaled KRL")
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elif current_state == State.READY:
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logging.info("✅ State: READY - System ready for motion")
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# KRL is ready to execute, no action needed from Python
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time.sleep(0.1)
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elif current_state == State.EXECUTING:
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logging.info("✅ State: EXECUTING - Robot in motion")
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# Monitor execution (could send real-time corrections here)
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# Example: Send RSI corrections based on sensor feedback
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# api.motion.update_cartesian(X=calibration_offsets[0])
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# For this example, just monitor
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time.sleep(0.1)
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elif current_state == State.COMPLETE:
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logging.info("✅ State: COMPLETE - Task finished successfully!")
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logging.info("State machine workflow complete")
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break # Exit loop, task is done
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elif current_state == State.ERROR:
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logging.error("❌ State: ERROR - Error detected in KRL program!")
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logging.error("Aborting state machine workflow")
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break # Exit loop, error occurred
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else:
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logging.warning(f"⚠️ Unknown state: {current_state}")
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time.sleep(0.1)
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# Prevent tight loop
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time.sleep(0.05) # Check state every 50ms
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logging.info("State machine monitoring ended")
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except KeyboardInterrupt:
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logging.warning("\n⚠️ Interrupted by user")
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# Signal error to KRL
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try:
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api.io.set_output(2, True) # Error signal
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logging.info("Signaled error to KRL")
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except:
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pass
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except Exception as e:
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logging.error(f"❌ Error during state machine: {e}")
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# Signal error to KRL
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try:
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api.io.set_output(2, True)
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except:
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pass
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finally:
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logging.info("Stopping RSI communication...")
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api.stop()
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logging.info("✅ API stopped successfully")
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def main():
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"""Main entry point."""
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parser = argparse.ArgumentParser(description='State Machine Coordination Example')
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parser.add_argument(
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'--config',
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type=str,
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default='RSI_EthernetConfig.xml',
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help='Path to RSI configuration file'
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)
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args = parser.parse_args()
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logging.info("=" * 60)
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logging.info("RSIPI - State Machine Coordination Example")
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logging.info("=" * 60)
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logging.info(f"Config: {args.config}")
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logging.info("=" * 60)
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state_machine_example(args.config)
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logging.info("=" * 60)
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logging.info("Example complete!")
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logging.info("=" * 60)
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if __name__ == '__main__':
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main()
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