Complete implementation of Python-KRL coordination features for seamless bidirectional communication between RSIPI and KUKA KRL programs. ## IOAPI Enhancements Added high-level I/O control methods for convenient digital I/O manipulation: - **set_output(channel, value, group='Digout')** - Set digital output by channel number - **get_input(channel, group='Digin')** - Read digital input by channel number - **pulse(channel, duration=0.1, group='Digout')** - Generate timed pulse on output Benefits: - Simpler channel-based addressing (channel 1 instead of 'Digout.o1') - Automatic channel name formatting - Built-in pulse generation for pneumatic actuators and signaling - Consistent error handling ## KRLAPI Enhancements Added coordination helper methods for Python-KRL synchronization: - **wait_for_signal(channel, timeout=5.0)** - Block until KRL sets I/O signal - **signal_complete(channel)** - Signal KRL that Python operation is complete - **write_param(slot, value)** - Write to Tech.C variables (Python → KRL) - **read_param(slot)** - Read from Tech.T variables (KRL → Python) Features: - Configurable timeouts with proper error handling - Flexible slot addressing (11, 'C11', 'c11' all work) - Slot validation (enforces 11-199 range) - Comprehensive logging for debugging - Clear docstrings with KRL code examples ## KRL Template Library Created comprehensive KRL templates demonstrating coordination patterns: **templates/krl/basic_handshake.src** - Simple I/O handshaking (KRL signals → Python waits → Python signals back) - Timeout handling and error recovery - Complete Python code examples in comments **templates/krl/parameter_passing.src** - Bidirectional Tech variable communication - KRL writes position to Tech.T, Python reads - Python calculates target, writes to Tech.C, KRL reads - Demonstrates full parameter exchange workflow **templates/krl/state_machine.src** - Multi-state coordination workflow - States: IDLE, CALIBRATING, READY, EXECUTING, COMPLETE, ERROR - Combines I/O signals and Tech variables - Error handling and timeout mechanisms - Demonstrates complex production-ready pattern **templates/krl/README.md** - Comprehensive coordination patterns documentation - Tech variable mapping conventions (C vs T variables) - I/O signal mapping standards - Timing best practices - Troubleshooting guide ## Python Coordination Examples Created production-ready Python examples demonstrating all coordination methods: **examples/coordination/01_basic_handshake.py** - Simple I/O handshake demonstration - Matches basic_handshake.src template - Command-line interface with argparse - Comprehensive logging and error handling **examples/coordination/02_parameter_passing.py** - Parameter exchange workflow - Reads position from KRL (Tech.T) - Calculates target position - Writes target to KRL (Tech.C) - Matches parameter_passing.src template **examples/coordination/03_state_machine.py** - Complex multi-state coordination - State monitoring loop with enum - Calibration routine with offset calculation - Error detection and signaling - Matches state_machine.src template **examples/coordination/README.md** - Complete usage instructions - Configuration requirements - Troubleshooting section - Customization examples - Advanced usage patterns ## Modified Files src/RSIPI/io_api.py: - Added time import - Implemented set_output() method - Implemented get_input() method with navigation of receive_variables - Implemented pulse() method with blocking time.sleep() - Comprehensive docstrings with examples src/RSIPI/krl_api.py: - Added time import - Implemented wait_for_signal() with configurable polling - Implemented signal_complete() method - Implemented write_param() with slot normalization and validation - Implemented read_param() with slot normalization and validation - KRL code examples in all docstrings ## New Directories templates/krl/ - 3 KRL program templates - Comprehensive README with patterns and conventions examples/coordination/ - 3 Python example scripts - Complete usage documentation ## Design Decisions **I/O Channel Numbering**: 1-based to match KUKA conventions **Tech Variable Slots**: Validated 11-199 range (KUKA reserves 1-10) **Blocking Operations**: wait_for_signal() and pulse() block with configurable timeouts **Error Handling**: Proper exceptions with clear messages **Logging**: Debug/Info/Warning levels for all operations **Documentation**: Every method includes KRL code examples ## Phase 3 Status: ✅ COMPLETE All planned features implemented: - ✅ High-level Digital I/O API - ✅ KRL state coordination helpers - ✅ Parameter passing via Tech variables - ✅ KRL code templates - ✅ Python coordination examples - ✅ Comprehensive documentation Next: Phase 4 (Advanced Motion Control) |
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|---|---|---|
| .. | ||
| basic_handshake.src | ||
| parameter_passing.src | ||
| README.md | ||
| state_machine.src | ||
KRL Coordination Templates
This directory contains KRL program templates demonstrating common Python-KRL coordination patterns using RSIPI.
Available Templates
1. basic_handshake.src
Simple I/O handshaking between Python and KRL
- KRL signals "ready" via digital output
- Python waits for signal, processes data
- Python signals "complete" via input
- KRL waits for completion, then continues
Use Case: Basic synchronization, ensuring Python completes processing before KRL continues.
Coordination Methods Used:
api.krl.wait_for_signal(channel, timeout)api.krl.signal_complete(channel)
2. parameter_passing.src
Bidirectional numerical data exchange via Tech variables
- KRL writes current position to Tech.T variables
- Python reads position data
- Python calculates target and writes to Tech.C variables
- KRL reads target and executes motion
Use Case: Passing numerical parameters (positions, forces, tolerances) between Python and KRL.
Coordination Methods Used:
api.krl.read_param(slot)- Read from Tech.Tapi.krl.write_param(slot, value)- Write to Tech.Capi.krl.wait_for_signal(channel, timeout)api.krl.signal_complete(channel)
3. state_machine.src
Multi-state workflow with complex coordination
Implements a 5-state machine:
- IDLE: Waiting to start
- CALIBRATING: Python performing calibration
- READY: Calibration complete
- EXECUTING: Robot motion in progress
- COMPLETE: Task finished
- ERROR: Error handling state
Use Case: Complex workflows requiring multiple handshakes, error handling, and state tracking.
Coordination Methods Used:
- All coordination methods from basic_handshake and parameter_passing
- State variable in Tech.T[11]
- Command variable in Tech.C[11]
Python-KRL Coordination Patterns
Pattern 1: Simple Handshake
# Python side
api.krl.wait_for_signal(1) # Wait for KRL ready signal
# Do processing...
api.krl.signal_complete(1) # Signal KRL to continue
; KRL side
$OUT[1] = TRUE ; Signal ready to Python
; Wait for Python completion
WHILE $IN[1] == FALSE
WAIT SEC 0.1
ENDWHILE
Pattern 2: Parameter Exchange
# Python side
api.krl.wait_for_signal(1)
# Read from KRL
value = api.krl.read_param('T11')
# Process and write back
result = process(value)
api.krl.write_param('C11', result)
api.krl.signal_complete(1)
; KRL side
$TECH.T[11] = some_value
$OUT[1] = TRUE ; Signal data ready
; Wait for Python
WHILE $IN[1] == FALSE
WAIT SEC 0.1
ENDWHILE
; Read result
result = $TECH.C[11]
Pattern 3: Continuous Monitoring
# Python side - non-blocking monitoring loop
api.start()
while api.is_running():
state = api.krl.read_param('T11')
if state == 1: # Specific state
# React to state change
api.krl.write_param('C11', calculated_value)
api.krl.signal_complete(1)
time.sleep(0.1) # Check every 100ms
api.stop()
; KRL side - updates state continuously
$TECH.T[11] = current_state
; Wait for Python response when needed
WHILE $IN[1] == FALSE
WAIT SEC 0.1
ENDWHILE
calculated = $TECH.C[11]
Tech Variable Conventions
Tech.C Variables (Python → KRL)
"Control" variables - Python writes, KRL reads
| Slot | Description | Example Usage |
|---|---|---|
| C11 | Command/state | 0=continue, 1=pause, 2=abort |
| C12-C14 | Position offsets | X, Y, Z corrections |
| C15-C17 | Target position | Calculated target coordinates |
| C18-C20 | Process parameters | Speed, force, tolerance |
| C21+ | Custom parameters | Application-specific data |
# Python writes
api.krl.write_param('C11', 0) # Command: continue
api.krl.write_param('C12', 5.0) # X offset
api.krl.write_param('C13', -2.0) # Y offset
; KRL reads
command = $TECH.C[11]
offset_x = $TECH.C[12]
offset_y = $TECH.C[13]
Tech.T Variables (KRL → Python)
"Transfer" variables - KRL writes, Python reads
| Slot | Description | Example Usage |
|---|---|---|
| T11 | Current state | State machine state number |
| T12-T14 | Current position | X, Y, Z coordinates |
| T15-T17 | Force/torque | Measured forces |
| T18-T20 | Sensor readings | External sensor data |
| T21+ | Custom data | Application-specific values |
; KRL writes
$TECH.T[11] = current_state
$TECH.T[12] = $POS_ACT.X
$TECH.T[13] = $POS_ACT.Y
$TECH.T[14] = $POS_ACT.Z
# Python reads
state = api.krl.read_param('T11')
pos_x = api.krl.read_param('T12')
pos_y = api.krl.read_param('T13')
pos_z = api.krl.read_param('T14')
I/O Signal Conventions
Standard I/O Mapping
| Signal | Type | Purpose |
|---|---|---|
| $OUT[1] | Output | KRL → Python state/ready signal |
| $IN[1] | Input | Python → KRL completion acknowledgement |
| $IN[2] | Input | Python → KRL error signal |
| $OUT[2] | Output | KRL → Python auxiliary signal |
# Python I/O methods
api.krl.wait_for_signal(1) # Wait for $OUT[1]
api.krl.signal_complete(1) # Set $IN[1]
api.io.set_output(2, True) # Control $OUT[2]
Error Handling Best Practices
Timeouts
Always use timeouts to prevent indefinite blocking:
# Python
if not api.krl.wait_for_signal(1, timeout=10.0):
print("Timeout waiting for KRL!")
# Handle error
; KRL
INT counter
counter = 0
WHILE ($IN[1] == FALSE) AND (counter < 100)
WAIT SEC 0.1
counter = counter + 1
ENDWHILE
IF counter >= 100 THEN
; Timeout - handle error
HALT
ENDIF
Error Signaling
Use dedicated error channels:
# Python detects error
if error_condition:
api.io.set_output(2, True) # Signal error to KRL
; KRL checks for errors
IF $IN[2] == TRUE THEN
; Python signaled error
HALT
ENDIF
Integration with RSI Motion Control
All coordination patterns work seamlessly with RSI real-time motion corrections:
# Python coordinates with KRL AND sends real-time corrections
api.start()
# Wait for KRL to start motion phase
api.krl.wait_for_signal(1)
# Send real-time corrections during KRL motion
for i in range(100):
correction = calculate_correction()
api.motion.update_cartesian(X=correction)
time.sleep(0.004) # 250Hz update rate
# Signal motion phase complete
api.krl.signal_complete(1)
api.stop()
; KRL executes motion while Python sends corrections
$OUT[1] = TRUE ; Signal motion start
; Python sends corrections via RSI during this move
LIN target_pos Vel=0.5 m/s CPDAT1 Tool[1] Base[0]
; Wait for Python to finish corrections
WHILE $IN[1] == FALSE
WAIT SEC 0.1
ENDWHILE
Testing Templates
To test these templates:
- Upload KRL program to robot controller
- Start Python coordination script
- Execute KRL program on teach pendant
- Monitor coordination in Python logs
Example Python test script:
from RSIPI import RSIAPI
import time
api = RSIAPI('RSI_EthernetConfig.xml')
api.start()
try:
print("Waiting for KRL ready signal...")
if api.krl.wait_for_signal(1, timeout=30.0):
print("✅ KRL signaled ready!")
# Simulate processing
time.sleep(2.0)
print("Processing complete")
# Signal back to KRL
api.krl.signal_complete(1)
print("✅ Signaled KRL to continue")
else:
print("❌ Timeout waiting for KRL")
except KeyboardInterrupt:
print("\n⚠️ Interrupted by user")
finally:
api.stop()
print("API stopped")
Troubleshooting
Signal Not Received
Check I/O configuration in RSI XML:
<SEND>
<XML>
<ELEMENT Tag="Digin" Type="INT"/>
</XML>
</SEND>
<RECEIVE>
<XML>
<ELEMENT Tag="Digout" Type="INT"/>
</XML>
</RECEIVE>
Tech Variable Not Found
Ensure Tech variables are configured in RSI XML:
<SEND>
<XML>
<ELEMENT Tag="Tech" Type="DOUBLE" Indizes="[1..199]"/>
</XML>
</SEND>
<RECEIVE>
<XML>
<ELEMENT Tag="Tech" Type="DOUBLE" Indizes="[1..199]"/>
</XML>
</RECEIVE>
Timing Issues
- Reduce check_interval for faster response:
api.krl.wait_for_signal(1, check_interval=0.005) - Increase timeout for slow operations:
api.krl.wait_for_signal(1, timeout=60.0) - Add WAIT SEC delays in KRL for signal propagation
Next Steps
After understanding these templates:
- Adapt templates to your specific application
- Test coordination patterns with your robot
- Implement error recovery mechanisms
- Document custom coordination protocols
- Create application-specific state machines
References
- RSIPI Documentation
- Phase 3 Summary (when available)
- KUKA RSI 3.3 Documentation
Template Author: RSIPI Development Team Last Updated: January 17, 2026 Version: 1.0