""" Combined Advanced Motion Example Demonstrates combining multiple Phase 4 features to create a complete, production-ready motion application with velocity profiling, geometric primitives, path blending, and coordinate transformations. Application: Automated drilling and inspection pattern Usage: python 05_combined_motion.py --config RSI_EthernetConfig.xml """ import argparse import logging from RSIPI import RSIAPI logging.basicConfig( level=logging.INFO, format='%(asctime)s - %(levelname)s - %(message)s' ) def combined_motion_example(config_file: str) -> None: """ Execute a complete motion application combining all Phase 4 features. Scenario: Automated drilling and inspection of a workpiece - Navigate to inspection position with smooth blending - Inspect with spiral pattern - Navigate to drilling position - Execute drilling pattern with optimized velocity - Return to home position Args: config_file: Path to RSI configuration XML file """ api = RSIAPI(config_file) try: logging.info("Starting RSI communication...") api.start() logging.info("✅ RSI started successfully") # ================================================== # Setup: Define Work Object and Tool # ================================================== logging.info("\n" + "=" * 60) logging.info("Application Setup") logging.info("=" * 60) # Work object offset (pallet position) workpiece_offset = { "X": 500.0, "Y": -200.0, "Z": 50.0, "A": 0.0, "B": 0.0, "C": 15.0 # Pallet at slight angle } # Tool offset (inspection camera + drill) tool_offset = { "X": 0.0, "Y": 0.0, "Z": 120.0, # Tool length "A": 0.0, "B": 0.0, "C": 0.0 } logging.info("Work object configuration:") logging.info(f" Position: X={workpiece_offset['X']}, Y={workpiece_offset['Y']}, Z={workpiece_offset['Z']}") logging.info(f" Rotation: C={workpiece_offset['C']}°") logging.info(f"\nTool configuration:") logging.info(f" TCP offset: Z={tool_offset['Z']} mm") # ================================================== # Step 1: Navigate to Inspection Position # ================================================== logging.info("\n" + "=" * 60) logging.info("Step 1: Navigate to Inspection Position") logging.info("=" * 60) # Define waypoints in work object frame home_work = {"X": 0, "Y": 0, "Z": 200} # Safe height above workpiece approach_work = {"X": 100, "Y": 100, "Z": 100} # Approach position inspect_work = {"X": 100, "Y": 100, "Z": 30} # Inspection height # Transform to BASE coordinates home_base = api.motion.transform_coordinates( home_work, 'WORK', 'BASE', workpiece_offset ) approach_base = api.motion.transform_coordinates( approach_work, 'WORK', 'BASE', workpiece_offset ) inspect_base = api.motion.transform_coordinates( inspect_work, 'WORK', 'BASE', workpiece_offset ) logging.info("Navigation waypoints (work frame):") logging.info(f" Home: {home_work}") logging.info(f" Approach: {approach_work}") logging.info(f" Inspect: {inspect_work}") # Generate navigation segments seg1 = api.motion.generate_trajectory(home_base, approach_base, steps=40) seg2 = api.motion.generate_trajectory(approach_base, inspect_base, steps=30) # Blend for smooth motion navigation = api.motion.blend_trajectories( seg1, seg2, blend_radius=25.0, blend_steps=15 ) # Apply velocity profile for fast navigation navigation_profiled = api.motion.generate_velocity_profile( navigation, max_velocity=300.0, # Fast navigation max_acceleration=800.0, profile='s-curve' # Smooth acceleration ) logging.info(f"\nNavigation trajectory:") logging.info(f" Waypoints: {len(navigation)}") logging.info(f" Velocity profile: S-curve (smooth)") logging.info(f" Max velocity: 300 mm/s") logging.info("Executing navigation...") for waypoint, dt in navigation_profiled: api.motion.update_cartesian(**waypoint) import time time.sleep(dt) logging.info("✅ Reached inspection position") # ================================================== # Step 2: Execute Spiral Inspection Pattern # ================================================== logging.info("\n" + "=" * 60) logging.info("Step 2: Execute Spiral Inspection Pattern") logging.info("=" * 60) # Generate spiral inspection pattern in work frame spiral_work = api.motion.generate_spiral( center={"X": 100, "Y": 100, "Z": 30}, start_radius=5.0, end_radius=25.0, pitch=0.0, # Stay at constant Z (no vertical motion) revolutions=2.5, steps=120, plane='XY' ) # Transform spiral to BASE frame spiral_base = [] for waypoint in spiral_work: transformed = api.motion.transform_coordinates( waypoint, 'WORK', 'BASE', workpiece_offset ) spiral_base.append(transformed) # Apply slower velocity for inspection spiral_profiled = api.motion.generate_velocity_profile( spiral_base, max_velocity=50.0, # Slow for inspection max_acceleration=200.0, profile='s-curve' ) logging.info("Inspection pattern:") logging.info(f" Type: Expanding spiral") logging.info(f" Radius: 5mm → 25mm") logging.info(f" Revolutions: 2.5") logging.info(f" Velocity: 50 mm/s (inspection speed)") logging.info(f" Waypoints: {len(spiral_base)}") logging.info("Executing inspection spiral...") for waypoint, dt in spiral_profiled: api.motion.update_cartesian(**waypoint) import time time.sleep(dt) # In real application: capture camera frame here logging.info("✅ Inspection complete") # ================================================== # Step 3: Navigate to Drilling Position # ================================================== logging.info("\n" + "=" * 60) logging.info("Step 3: Navigate to Drilling Position") logging.info("=" * 60) # Return to safe height retract_work = {"X": 100, "Y": 100, "Z": 100} drill_approach_work = {"X": 150, "Y": 50, "Z": 100} drill_start_work = {"X": 150, "Y": 50, "Z": 35} retract_base = api.motion.transform_coordinates( retract_work, 'WORK', 'BASE', workpiece_offset ) drill_approach_base = api.motion.transform_coordinates( drill_approach_work, 'WORK', 'BASE', workpiece_offset ) drill_start_base = api.motion.transform_coordinates( drill_start_work, 'WORK', 'BASE', workpiece_offset ) # Navigate to drilling position with blending seg1 = api.motion.generate_trajectory(inspect_base, retract_base, steps=25) seg2 = api.motion.generate_trajectory(retract_base, drill_approach_base, steps=40) seg3 = api.motion.generate_trajectory(drill_approach_base, drill_start_base, steps=30) # Blend all segments traj_temp = api.motion.blend_trajectories(seg1, seg2, blend_radius=20.0, blend_steps=12) drill_navigation = api.motion.blend_trajectories(traj_temp, seg3, blend_radius=20.0, blend_steps=12) # Apply fast velocity profile drill_nav_profiled = api.motion.generate_velocity_profile( drill_navigation, max_velocity=250.0, max_acceleration=700.0, profile='trapezoidal' # Fast point-to-point ) logging.info("Navigation to drilling position:") logging.info(f" Waypoints: {len(drill_navigation)}") logging.info(f" Profile: Trapezoidal (fast)") logging.info("Executing navigation to drill position...") for waypoint, dt in drill_nav_profiled: api.motion.update_cartesian(**waypoint) import time time.sleep(dt) logging.info("✅ Reached drilling position") # ================================================== # Step 4: Execute Drilling Pattern # ================================================== logging.info("\n" + "=" * 60) logging.info("Step 4: Execute Drilling Pattern") logging.info("=" * 60) # Generate expanding spiral drilling pattern drill_spiral_work = api.motion.generate_spiral( center={"X": 150, "Y": 50, "Z": 35}, start_radius=2.0, end_radius=15.0, pitch=5.0, # Descend 5mm per revolution revolutions=3.0, steps=150, plane='XY', axis='Z' ) # Transform to BASE drill_spiral_base = [] for waypoint in drill_spiral_work: transformed = api.motion.transform_coordinates( waypoint, 'WORK', 'BASE', workpiece_offset ) drill_spiral_base.append(transformed) # Apply drilling velocity profile drill_profiled = api.motion.generate_velocity_profile( drill_spiral_base, max_velocity=30.0, # Slow drilling speed max_acceleration=100.0, profile='s-curve' ) logging.info("Drilling pattern:") logging.info(f" Type: Expanding spiral with descent") logging.info(f" Radius: 2mm → 15mm") logging.info(f" Pitch: 5mm/revolution (descending)") logging.info(f" Total depth: 15mm") logging.info(f" Velocity: 30 mm/s (drilling speed)") logging.info(f" Waypoints: {len(drill_spiral_base)}") logging.info("Executing drilling spiral...") for waypoint, dt in drill_profiled: api.motion.update_cartesian(**waypoint) import time time.sleep(dt) # In real application: control spindle speed, feed rate logging.info("✅ Drilling complete") # ================================================== # Step 5: Return to Home Position # ================================================== logging.info("\n" + "=" * 60) logging.info("Step 5: Return to Home Position") logging.info("=" * 60) # Retract from drilling position drill_end_work = {"X": 150, "Y": 50, "Z": 20} # Bottom of hole drill_retract_work = {"X": 150, "Y": 50, "Z": 100} drill_end_base = api.motion.transform_coordinates( drill_end_work, 'WORK', 'BASE', workpiece_offset ) drill_retract_base = api.motion.transform_coordinates( drill_retract_work, 'WORK', 'BASE', workpiece_offset ) # Return path with blending seg1 = api.motion.generate_trajectory(drill_end_base, drill_retract_base, steps=30) seg2 = api.motion.generate_trajectory(drill_retract_base, home_base, steps=50) return_path = api.motion.blend_trajectories(seg1, seg2, blend_radius=30.0, blend_steps=15) # Fast return profile return_profiled = api.motion.generate_velocity_profile( return_path, max_velocity=350.0, # Fast return max_acceleration=900.0, profile='trapezoidal' ) logging.info("Return to home:") logging.info(f" Waypoints: {len(return_path)}") logging.info(f" Max velocity: 350 mm/s") logging.info("Executing return to home...") for waypoint, dt in return_profiled: api.motion.update_cartesian(**waypoint) import time time.sleep(dt) logging.info("✅ Returned to home position") # ================================================== # Summary # ================================================== logging.info("\n" + "=" * 60) logging.info("Application Complete - Summary") logging.info("=" * 60) logging.info("\nPhase 4 Features Used:") logging.info(" ✅ Coordinate Transformations (work object & tool)") logging.info(" ✅ Path Blending (smooth navigation)") logging.info(" ✅ Velocity Profiling (optimized speeds)") logging.info(" ✅ Geometric Primitives (spiral patterns)") logging.info("\nMotion Segments:") logging.info(" 1. Navigate to inspection (blended, S-curve, 300mm/s)") logging.info(" 2. Spiral inspection (S-curve, 50mm/s)") logging.info(" 3. Navigate to drilling (blended, trapezoidal, 250mm/s)") logging.info(" 4. Drilling spiral (S-curve, 30mm/s)") logging.info(" 5. Return home (blended, trapezoidal, 350mm/s)") logging.info("\nProduction Benefits:") logging.info(" - Optimized cycle time with velocity profiling") logging.info(" - Smooth motion reduces mechanical stress") logging.info(" - Coordinate transforms enable flexible part placement") logging.info(" - Geometric primitives simplify complex patterns") except KeyboardInterrupt: logging.warning("\n⚠️ Interrupted by user") except Exception as e: logging.error(f"❌ Error during combined motion: {e}") finally: logging.info("Stopping RSI communication...") api.stop() logging.info("✅ API stopped successfully") def main(): """Main entry point.""" parser = argparse.ArgumentParser(description='Combined Advanced Motion Example') parser.add_argument( '--config', type=str, default='RSI_EthernetConfig.xml', help='Path to RSI configuration file' ) args = parser.parse_args() logging.info("=" * 60) logging.info("RSIPI - Combined Advanced Motion Example") logging.info("=" * 60) logging.info(f"Config: {args.config}") logging.info("=" * 60) logging.info("\nScenario: Automated Drilling and Inspection") logging.info("=" * 60) combined_motion_example(args.config) logging.info("=" * 60) logging.info("Example complete!") logging.info("=" * 60) if __name__ == '__main__': main()